Are you old enough to remember those catchy TV ads back in the 60s and 70s for Wrigley’s Doublemint® gum? Well, I do. Perhaps it was the cute jingle that got into your head and stayed there: “Double your pleasure®, double your fun™,… it’s two, two, two gums in one…”. Or maybe it was something else…. Apparently I’m not the only one who fondly recalls those memorable lyrics. The U.S. Environmental Protection Agency (EPA) recently decided that it would propose sweeping changes, and more stringent air quality requirements, on coal prep plants for the second time in just over a year.
On May 15, 2009, the EPA proposed additional revisions to emissions control requirements for new coal preparation and processing plants. These proposed standards of performance “supplement” those proposed on April 28, 2008 (dated as April 16, 2008 on EPA’s web site), and would expand emissions reduction at new coal preparation and processing plants that process more than 200 tons of coal per day.
Coal preparation plants are used at facilities such as coal mines, power plants, cement plants, coke manufacturing facilities, and industrial facilities. These plants have been subject to air emission regulations under the federal new source performance standards (NSPS), at 40 CFR 60 Subpart Y - Standards Of Performance For Coal Preparation Plants, first issued for these sources in 1976, and previously amended in 1983, 1989 and 2000.
The proposed revisions would apply to new, modified, and reconstructed coal preparation and processing plants, and per EPA, reflect improvements in emission control technologies for pollutants that have been developed since the original NSPS.
The EPA’s proposed April 2008 revisions would have accomplished the following significant changes:
- For thermal dryers constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposed to revise the PM emission limit to 0.046 grams per dry standard cubic meter (g/dscm) (0.020 grains per dry standard cubic foot, (gr/dscf)). Note that the current Subpart Y limit is 0.070 g/dscm (0.031 gr/dscf), meaning EPA initially proposed a 34% PM emission reduction for thermal dryers. Also note that EPA proposed to retain the existing 20 percent opacity limit.
- For pneumatic coal-cleaning equipment constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposed to revise the PM emission limit to 0.011 g/dscm (0.005 gr/dscf), and lower the opacity limit to 5 percent. Note that the current Subpart Y limit is 0.040 g/dscm (0.017 gr/dscf) and 10 percent opacity, meaning EPA initially proposed a 72% PM emission reduction, and cut allowable opacity in half, for pneumatic coal-cleaning equipment.
- For coal processing and conveying equipment, coal storage systems, and transfer and loading systems constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposed to lower the opacity limit to 5 percent. Note that the current Subpart Y limit is 20 percent opacity, meaning EPA initially proposed a 75% reduction in allowable opacity for coal processing and conveying equipment, coal storage systems, and transfer and loading systems.
- Also for coal processing and conveying equipment, coal storage systems, and transfer and loading systems constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposed to add for the first time the requirement that all PM emissions be vented to a stack and that emissions from the stack meet a PM standard of 0.011 g/dscm (0.005 gr/dscf) for coal processing and conveying equipment, coal storage systems, and transfer and loading systems that process coals other than bituminous.
- Finally, EPA proposed to add or revise many monitoring, testing and recordkeeping requirements, including for thermal dryers and pneumatic coal-cleaning equipment constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, the requirement to either install and operate a PM continuous emissions monitoring system (PM CEMS) or to conduct annual PM performance stack tests.
EPA’s proposed May 2009 revisions would make the following significant changes to their proposed 2008 revisions and to the current rule:
- For thermal dryers and pneumatic coal-cleaning equipment constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposes to amend the definition of thermal dryer to include both direct and indirect dryers drying all coal ranks. The current Subpart Y definition of thermal dryer is limited to bituminous coal dried by contact with a heated gas stream (direct thermal dryers) only.
- For pneumatic coal-cleaning equipment constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, EPA proposes to amend the definition of pneumatic coal-cleaning equipment to include cleaning all coal ranks. The current Subpart Y definition of pneumatic coal-cleaning equipment is limited to bituminous coal only.
- For thermal dryers, EPA is now proposing separate standards for new, reconstructed, and modified units. For thermal dryers constructed after April 28, 2008, EPA proposes to revise the PM emission limit to 0.023 g/dscm (0.010 gr/dscf) and drop the opacity limit to 10 percent. Note that the current Subpart Y limit is 0.070 g/dscm (0.031 gr/dscf), meaning EPA now proposes a 67% PM emission reduction for new thermal dryers, plus cuts the allowable opacity in half.
- For thermal dryers reconstructed after April 28, 2008, EPA proposes to revise the PM emission limit to 0.045 g/dscm (0.020 gr/dscf) and retain the 20 percent opacity limit. Note that the current Subpart Y limit is 0.070 g/dscm (0.031 gr/dscf), meaning EPA now proposes a 36% PM emission reduction for reconstructed thermal dryers.
- For thermal dryers modified after April 28, 2008, EPA proposes to retain the current Subpart Y limit of 0.070 g/dscm (0.031 gr/dscf) and 20 percent opacity limit.
- The existing NSPS does not limit emissions of SO2, NOX, or CO from coal preparation facilities, and in the April 2008 proposed rule, EPA did not propose to add limits for these pollutants. However, EPA now proposes for thermal dryers constructed, modified, or reconstructed after date of publication of the proposed rule in the Federal Register, the following emissions limits:
- For new, reconstructed, and modified units, a SO2 limit of 85 nanograms per Joule (ng/J) (0.20 pounds per million British thermal units (lb/MMBtu)), or 50 percent reduction of potential SO2 emissions and no more than 520 ng/J.
- For new units, a combined NOX and CO limit of 280 ng/J (0.65 lb/MMBtu).
- For reconstructed units and modified units, a combined NOX and CO limit of 430 ng/J (1.0 lb/MMBtu).
- For pneumatic coal-cleaning equipment and mechanically vented coal handling equipment constructed, modified, or reconstructed after April 28, 2008, EPA proposes to revise the PM emission limits for equipment processing all coal ranks to 0.023 g/dscm (0.010 gr/dscf), and lower the opacity limit to 5 percent. Note that the current Subpart Y limit is 0.040 g/dscm (0.017 gr/dscf) and 10 percent opacity, meaning EPA now proposes a 42% PM emission reduction, and cut allowable opacity in half, for pneumatic coal-cleaning equipment.
- As previously proposed in April 2008, for coal processing and conveying equipment, coal storage systems, and transfer and loading systems constructed, modified, or reconstructed after April 28, 2008, EPA proposes to lower the opacity limit to 5 percent. Note that the current Subpart Y limit is 20 percent opacity, meaning EPA proposes a 75% reduction in allowable opacity for coal processing and conveying equipment, coal storage systems, and transfer and loading systems.
- However, note that EPA has backed off of this aspect of their April 2008 proposal -- the agency concluded it is not appropriate to require coal handling equipment processing subbituminous and lignite coals to be vented to a control device.
- EPA also proposes to add or revise many monitoring, testing and recordkeeping requirements, many of which are substantially different than their April 2008 proposal. For example, EPA now proposes to require bag leak detection systems for owners/operators of thermal dryers and pneumatic-coal cleaning equipment only if the fabric filter control device has a design controlled annual potential emissions rate of 25 Mg (28 tons) or more. There are very many other complex proposed revisions to Subpart Y monitoring, testing and recordkeeping requirements. Affected sources need to carefully decipher and document what will/will not apply to their affected coal processing equipment units.
Pop Culture Tie-In?
In case you’ve actually read this far, I decided to share with you an interesting and recent Pop Culture tie-in to the DoubleMint® theme of this article. Chris Brown, who I’ve come to learn through the wonder of Google™, is a major R&B/Pop singing star. I’ve also decided that he exudes more coolness in 5 minutes than I have in my entire life. Anyway, Mr. Brown released a song in 2008 entitled Forever, which became a top-10 hit. I never even heard of it – go figure. But, you ask, what ties this fact into the subject of the blog article? Mr. Brown’s inclusion of an old chewing-gum jingle’s tag line "Double your pleasure®/double your fun™" within the chorus of Forever! Perhaps the rule makers at EPA are big Chris Brown fans, or big DoubleMint® fans, or both?
For further details on EPA’s rule changes to NSPS Subpart Y, see the following web sites:
- Revised 5-15-09 NSPS Subpart Y Fact Sheet
http://www.epa.gov/ttn/oarpg/t1/fact_sheets/cppp_nsps_supp_prop_fs_051509.pdf
- Revised 5-15-09 NSPS Subpart Y Proposed Rule
http://www.epa.gov/ttn/oarpg/t1/fr_notices/cppp_nsps_supp_prop_051509.pdf
- Revised 4-16-08 NSPS Subpart Y Fact Sheet
http://www.epa.gov/ttn/oarpg/t1/fact_sheets/cpp_nsps_fs041608.pdf
- Revised 4-16-08 NSPS Subpart Y Proposed Rule
http://www.epa.gov/ttn/oarpg/t1/fr_notices/cpp_nsps_pr041608.pdf
This article was excerpted from publically available information, and was authored by Rick Wilson, Acacia Environmental Group LLC. For more information on the author see here.
Energy and Environment Monitor